How do I test my EZGO golf cart controller?
1 Curtis 1268 electronic motor controller. These controllers are fully programmable by means of the optional 1311 handheld programmer or 1314 PC programming station. Use of a programmer provides diagnostic and test capability as well as configuration flexibility and the ability to easily transfer settings from one controller to another. E3a380481f Not all Curtis controllers support the status LED mod. Using 4.6.10 version of the software and a homebrew OEM USB., 04:17 PM. To the 1314 PC Programming Station in order to change some settings.
Given below are some easy steps to test or troubleshoot the EZGO golf cart controller.
- First, you need to test the power.
- Connect the negative probe to the M terminal and the positive probe to the B+ terminal.
- Make use of the accelerator to check the controller. Press the accelerator to see the voltage increase.
- Initially, the voltage reading should be 0. When you press the accelerator, a full voltage reading of the batteries should appear.
- If the voltage reading is full, this means the controller is in working condition, and no replacements are required.
- If the voltage level does not increase, this indicates a problem with the controller.
Bad golf cart controller symptoms
The speed controller of the golf cart consists of circuits, capacitors, and various other electrical components. A minor or major defect in any of the electrical components can be a bad controller symptom.
- If the golf cart is left unused for years, the capacitors’ health will degrade with time. This, in turn, is a major symptom of a bad golf cart controller.
- When the controller is used continuously for long periods, performance could reduce due to overuse. The speed controller consists of an essential component called the Metal Oxide Semiconductor Field-Effect Transistor (MOSFET). If lots of heat is applied to this metal, it becomes less conductive. Therefore, amplifying electronic signals becomes difficult.
These are some of the symptoms of a bad controller, which can reduce the overall performance of the golf cart.
How to Upgrade EZGO Curtis controller
The EZGO Curtis has the Sepex drive system. Generally, the major upgrades are a larger solenoid or a motor, or a controller.
A controller upgrade can increase the speed and performance of the entire golf cart.
A small upgrade in the controller can increase the speed from 14 mph to 24 mph.
For this, an external handheld device can change the settings.
However, before going ahead with this, it is necessary to know the ideal values for any aspect that requires an update. You should consult a service agent for major upgrades.
EZGO Curtis controller troubleshooting
Here are some steps to troubleshoot the EZGO Curtis controller.
- Look for the maintenance switch below the seat. Before starting the repairing process, flip this switch to low maintenance mode.
- Next, disconnect the negative terminal of the battery and remove the controller.
- Check all the wired connections from the controller to the other components. It is also important to check if there are any defects in the wires. If you find any defects, replace the wires with new ones.
- Next, test the solenoid. Connect the positive probe to the post, which is near the battery. Note the voltage reading. If the reading obtained is similar to the battery, then the solenoid is defective; you should replace it.
- If the reading obtained is less than the battery voltage, then the resistor is defective and needs to be replaced.
How to upgrade EZGO Alltrax controller
Alltrax provides various external software for customizing or upgrading the controllers.
The software is available on the homepage of the Alltrax website. For this, it is important to know what software should be installed based on this. The actual steps have been discussed in the sections below.
If not satisfied, you should replace the controller with a better version.
EZGO Alltrax controller troubleshooting
The steps for troubleshooting EZGO Curtis can also be followed for Alltrax controller troubleshooting. In addition to these, there are some more steps given below to troubleshoot this controller.
- Keep the key switch on. Then, observe the voltage level on pins 6,9,10. If there is no full voltage, then the LED indicator would not power up.
- Next, it is important to check the power on the tow/run switch.
- Unplug the terminals B+ and M- from the controller.
- Connect a 500W bulb to the B+ and M-.
- Keep the tow/run switch on. If the controller starts, then it is defective and should be replaced.
- Next, keep the key switch on. If the controller starts, then replace the motor.
These are some of the basic steps given to troubleshoot the Alltrax controller. It is important to understand all the steps and perform them carefully to achieve the desired results.
How to upgrade EZGO RXV controller
Upgrading the controller is necessary to improve the speed and performance of the entire unit. Generally, speed is the aspect that requires an upgrade. This can be done with an external device whose operation is discussed in the sections below.
The current controller of the golf cart can be upgraded by connecting the device, which has various settings options.
A connection can be established between the controller and the device to open the settings. Navigate to the speed option to set the required value.
In addition to speed, you can upgrade various other aspects. If this does not work, it is better to replace the controller and get a better version to meet the needs and requirements.
One point to remember is that you should not set speed values on your own as it might exceed the basic limit because this might create a life-threatening situation for both the driver and the machine. Therefore, to be on the safer side, it is better to consult a service agent for major upgrades.
How to upgrade EZGO RXV Danaher controller
During the lifetime of a golf cart controller, a major upgrade might be required for the entire unit’s smooth functioning.
To upgrade the EZGO RXV Danaher controller, you can use a new controller that offers higher amps, or use external software to upgrade the controller.
The first option is using a brand new controller with a higher amperage capacity can be purchased and installed.
Secondly, the existing controller can be upgraded with the help of external software. Both of these options are feasible.
You can choose any of these options based on the condition of your existing controller. If there are symptoms of a bad controller, then you should choose the first option.
EZGO RXV Danaher controller troubleshooting
To troubleshoot the Danaher controller, certain steps that have been discussed in the previous sections can be performed.
Generally, in all cases, the problem starts with a minor wiring issue. Therefore, before going into detail, it is important to check the wires and tighten the connections.
You should remove all connections and clean the wires. If the wires are found defective, replace them right away. After cleaning, make sure to establish all the connections properly.
Next, examine the fuses that are present under the controller cover. If visible defects are found, replace the fuses. In addition to these procedures, test the solenoid and the batteries for their respective voltage readings.
One of the easiest ways to identify a bad controller is the black marks. If these are found, then this is a sign of burnout. Replace the controller in such a case.
Curtis controller Vs Alltrax
Curtis and Alltrax controllers have their features and benefits. Both these controllers are perfectly suitable for golf carts. However, choosing between the Curtis controller and the Alltrax controller depends on the type of golf cart.
Both these controllers have the same price, but their amperage is considered to be different. Generally, controllers with higher amperage bring in a lot of problems. If speed is required to be increased, then upgrade the entire wire system to 4 gauge.
Both controllers are equally beneficial. You should consult the dealer or manufacturer to know which controller is suitable for a particular golf cart.
Danaher controller fault codes
Fault Code | Meaning | Cause |
8976 | AC Over Current | Defective controller or motor |
9024 | AC Short Circuit | Defective controller or motor |
12576 | DC Bus Timeout | Defective solenoid |
16912 | Motor Temperature High | Defective controller |
17168 | Heat Sink Temperature | Defective controller |
Curtis controller fault codes
Fault Code | Meaning | Cause |
12 | Controller Overcurrent | Defective Controller |
15 | Controller Under temp. | The controller is functioning in an extreme environment |
16 | Controller Over temp. | The controller is not mounted properly |
13 | Sensor Fault | Defective controller |
22 | Controller Over temp. Cutback | The controller is not mounted properly |
Alltrax controller fault codes
All red blinks indicate error codes.
Fault Code | Meaning | Cause |
2 red | Controller under temperature | Not enough temperature |
4 red | Over temperature | Temperature is too high |
3 red | Throttle problem | The throttle might be stuck |
6 red | Battery under voltage shutdown | Check battery voltage |
7 red | Battery over voltage shutdown | Check battery voltage |
How to program a Curtis controller
Programming a Curtis controller generally requires an external device and software. However, a person with little knowledge about golf carts and speed controllers can easily program this machine in the right way.
As mentioned earlier, there is a handheld programming device that is essential to program the machine. With this device, various tasks such as adjusting and saving values, troubleshooting, monitoring, and diagnosing can be achieved without any hassle.
It is important to program it correctly for the smooth functioning of the entire unit.
If programmed incorrectly, speed and performance might be affected. In the worst cases, this might lead to a life-threatening situation. Therefore, you should do it carefully and in the right way.
- There is a cable provided which should connect the device to the controller. Make sure to do it correctly to avoid confusion. Another connection is also available to establish a connection with the PC.
- Power up the device. Within a few seconds, the main menu appears with various options.
- There are various keys on the device which help to navigate easily through the various options.
- The options listed in the menu are very clear and easy to select.
- After completing all the tasks, press the device’s power button to turn off the programmer.
A service agent can program the Curtis controller without any trouble. Contact the dealer/manufacturer to get this done in the right way.
How to program Alltrax XCT controller
Programming an Alltrax XCT controller might sound complicated if the person does not possess any knowledge. In such a case, it is better to consult a service agent to get this done.
Remember that programming the controller without any knowledge might create a dangerous situation. It is important to be careful and do it correctly to avoid danger.
- Establish a connection between the controller, a battery, and a PC. A good laptop can also be used instead of a PC.
- Next, visit the Alltrax homepage to start programming.
- Choose the ideal software based on the type of controller. Refer to the user manual to know the type.
- Download the ideal software on the desktop and turn on the battery and the controller. Make sure to establish the connections in the right way.
- Click on the downloaded software and start programming.
The steps to program the Alltrax XCT controller have been listed. It is important to be aware of the type of controller to download the right software. If there is confusion, consult a service agent to get the work done smoothly.
Alltrax XCT 500 settings
Alltrax XCT 500 speed controller has various aspects that should be set before operating it.
However, setting up the various features of the Alltrax XCT 500 depends on the type of drive system and its voltage. It is important to set the features accordingly to get the best results.
You can refer to the golf cart’s user manual for the various setting options and their ideal values. If the person does not possess any knowledge of setting the speed controller, refrain from trying on your own.
You should consult an experienced technician. The technician can help apply the various settings and their ideal values for the golf cart’s smooth functioning.
RXV Curtis settings
Before applying any settings, it is essential to turn off the machine and remove the key. There is a programming unit that is required to apply various kinds of settings, such as speed. In addition to this, many other options are available to customize the vehicle, according to the needs and requirements.
First, it is important to plug in the programming unit carefully in the right way. After plugging it in, switch on the machine and put in the key.
As mentioned, the programming unit has various options, and anyone can operate it easily without any hassle. There are buttons available to navigate through the various options.
Each aspect is categorized perfectly to avoid confusion. You can check the user manual to set the ideal values for the aspects of the controller.
However, if confusion arises, it is recommended to check the user manual for a solution. If no solution is found, consult a technician for further guidance.
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